Manufacturing Special gear teeth profiles
We have solid, long-standing experience in the production of custom gears teeth for high-precision industrial applications, serving customers across Europe and the United States. Thanks to a state-of-the-art machine park, specialized in hobbing with carbide tools, we manufacture complex special gear teeth, delivering tailored solutions that meet the most stringent international standards, including EU and US requirements.
Special gear teeth manufacturing capabilities and materials
- Module range: We manufacture gears with modules from 0.2 to 3, including spur, helical, bevel gears, and worm gears.
- Dimensions: We process external diameters from a minimum of 4 mm up to 120 mm, with lengths up to 140 mm.
- Internal and external gear teeth: In addition to external gear teeth produced by hobbing, we are equipped to manufacture internal gear teeth (via gear shaping or broaching).
- Synchronization: Capability to produce up to three synchronized or phased sets of gear teeth on the same component.
We work competitively with a wide range of materials: alloy steels, stainless steel, brass, bronze, aluminum, and high-performance engineering polymers (POM, Delrin, PEEK).
We operate as a main contractor, supplying fully finished gears. We manage the entire production cycle in-house and coordinate selected partners for heat and surface treatments such as case hardening, induction hardening, and nitriding.
Machining of complex special gear teeth
We manufacture splined profiles and special gear teeth based on customer drawings, including saw-tooth profiles, knurling, and precision serrations. Our production flexibility allows us to produce:
- Crowned gear teeth and toothed sectors
- Interrupted gear teeth or gear teeth with specific phasing
- Toothed rollers for strapping tools and special profiles for automation
ISO 1328 Certified quality
Our gears achieve quality grades up to 6 (ISO 1328) without the need for grinding operations, ensuring excellent geometric accuracy.
For certification, we use Klingelnberg P26 gear measuring machines. Through contact-based technology, we verify profile, helix, and pitch errors, ensuring full compliance with DIN 3962, DIN 5480, and DIN 5481 standards.